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I need a complete, head-to-toe suit of cosplay armor produced in 3D-printed plastic. The finish should sit comfortably between simple utility and screen-accurate complexity: crisp, moderately detailed surface work that photographs well but won’t add unnecessary weight or fragility. I will supply my body measurements and reference images once we connect. From there, I’m relying on you to handle the digital modeling (or adapt an existing file set), print the pieces, sand and prime them, and apply a base coat so the armor arrives convention-ready for final touch-ups. Hinges, straps, and padding must be integrated so the suit is wearable for several hours at a time. Deliverables • Printable 3D files (STL/OBJ) matched to my measurements • Fully finished plastic parts for the entire body—including helmet, torso, arms, legs, and boots—ready to assemble and wear • Basic paint pass in the agreed color scheme • Assembly guide with hardware list and fit instructions Once I receive the suit I will test fit and provide feedback; minor sizing tweaks or part replacements, if needed, are part of the acceptance criteria. If you have experience with convention-grade armor and can ship securely, let’s talk timelines and milestones.
Project ID: 40664670
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Active 5 days ago
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18 freelancers are bidding on average £124 GBP for this job

Hello, I am a design engineer. I am expert in different products and 3D Modeling & designs so i can do the required design in the required time. I have done similar designs before and finished 600+ projects. Please check my portfolio and reviews. Thanks.
£50 GBP in 2 days
8.5
8.5

Welcome I MADE MANY SMART DEVICES THAT MANUFACTURED AND USED IN REAL YOU WILL GET IT DONE PERFECTLY IN LESS TIME CHECK MY LATEST REVIEWS > (http://www.freelancer.com/u/ENG1mga) I have previously worked on, Lifting Set of Drones Mechanism, Robotic Arm, Delivery Robot, Automatic Wiring Machine, Solenoid Engines, Car Rooftent, Boat Lift Mechanism, Shoe Treadmill Mechanism Mechanical Ventilator and many other projects. I use Solidworks, Fusion 360, and ANSYS, COMSOL I have a workshop specializing in all 3D printing and CNC machining work, so I strive to provide the highest quality and precision. What you will receive with me: - 2D drawings - 3D files - Complete Tech. Formats - Finite Element Analysis (FEA) (if needed).
£50 GBP in 1 day
6.7
6.7

Hello, Your full-body cosplay armor needs to be both wearable and convention-ready, with clean 3D-printed parts, integrated support, and a solid painted finish. I can handle the full workflow from modeling or adapting existing files to printing, cleanup, sanding, priming, and a neat base coat. I’ll size every piece to your measurements, add practical hinges/straps/padding, and prepare the armor for comfortable wear and easy assembly. You’ll also get a clear hardware list and fit guide for final setup. Please have a look at our Freelancer portfolio through the links given below. https://www.freelancer.com/u/CreativeDesign50 I can provide STL/OBJ files and ready-to-assemble finished parts for all components. Let’s build something that looks great and wears well. Best regards Kirandeep K.
£16 GBP in 1 day
6.5
6.5

Hi, there I have read your project details carefully titled as **"3D Printed Full-Body Cosplay Armor."** I have strong experience in **3D modeling, SolidWorks, STL preparation, 3D-printable product design and wearable parts**. I can develop the complete armor set from your reference images and body measurements, including the **helmet, torso, arms, legs and boots**, with practical proportions and comfortable fit. I will consider **wall thickness, print orientation, part splitting, alignment features, hinges, straps and padding locations** so the armor remains wearable for several hours without unnecessary weight. I can prepare clean **STL/OBJ files** and design the parts for reliable printing and straightforward assembly. I can also provide an assembly guide with hardware and fit instructions and make reasonable sizing adjustments after your test fitting. Please send me the reference images, body measurements and preferred finish/color scheme so I can review the project and discuss the modeling and production requirements. Thanks. Regards.
£20 GBP in 1 day
5.3
5.3

With almost a decade of professional experience under my belt, I bring an unparalleled level of expertise in 3D modeling, 3D printing and armor design to the table. I've had the privilege of working on projects ranging from consumer products to high-precision industrial components, and everything in between. The common thread throughout my career has been my unwavering commitment to quality, functionality, and precision. You can trust me to transform your body measurements and reference images into impeccably tailored 3D models optimized for FDM, SLA, and DLP technologies. I'm well-versed with several 3D printing file formats including STL, OBJ, and AMF that ensure compatibility with various software platforms and hardware configurations. This means your suit will be flawlessly assembled using an array of hinges, straps, and padding integrated seamlessly. Moreover, my experience extends not just into digital modeling but into post-processing as well. I excel at sanding, priming, and applying finishes that bridge the gap perfectly between visual impact and practicality - exactly what you're aiming for with this project. I'm confident that my skills will enable me to deliver your desired convention-grade cosplay armor that fits you comfortably like a glove yet looks phenomenal in pictures. Let's delve deeper into your requirements so we can discuss timelines and milestones together.
£13 GBP in 1 day
5.6
5.6

From custom body measurements straight to a convention-ready, fully articulated suit of armor—let's bring your character to life. I specialize in wearable 3D-printed prop and armor engineering, balancing striking surface detail with lightweight comfort, secure strapping, and proper joint mobility for hours of wear. My Execution Plan Custom Sizing & Modeling: Scaling and tailoring armor pieces to your exact measurements, optimizing wall thickness for strength without excess weight, and integrating hinge/strap channels. Finishing & Paint: Clean FDM/SLA printing, surface smoothing (sanding/priming), and a professional base-coat paint pass. Wearable Assembly: Integrating durable straps, padding, and hardware so the suit arrives ready to wear out of the box. Proposal Details: Price: £500 GBP (Premium tier to cover high-grade materials, print time, sanding, finishing, and secure international shipping) Timeline: 12 days for complete digital tailoring, printing, finishing, painting, and secure dispatch. Send over your reference images and measurements once connected, and let's get building your armor!
£500 GBP in 12 days
4.6
4.6

Hello, I am Muhammad Javed, a Mechanical Engineer with more than 10 years of experience in 3D CAD modeling, product development, 3D printing, and fabrication of precision-fit components. I have carefully reviewed your requirement for a complete head-to-toe cosplay armor suit and can manage the project from digital modeling through fabrication and finishing. Once you provide your body measurements and reference images, I can develop or adapt the armor files and ensure each component is properly sized, wearable, and practical for several hours of use. I will cover the complete set including helmet, torso, arms, legs, and boots, with attention to clean surface detailing, reasonable weight, durability, and proper articulation. The printable STL/OBJ files will be prepared for reliable printing, while the physical parts will be printed, sanded, primed, and given the agreed base paint finish. Hinges, straps, padding, and connection points will be incorporated with practical assembly and maintenance in mind. I will also provide an assembly guide, hardware list, and fitting instructions. Minor sizing adjustments or replacement parts after your test fit can be accommodated. I can work with milestone-based delivery covering modeling, prototype/fit checks, printing, finishing, and final assembly preparation. I will also ensure the completed armor is securely packaged for shipping.
£200 GBP in 7 days
4.3
4.3

Hello, The key challenge is making the armor convention-ready without adding unnecessary weight or creating fragile printed sections. Fit, articulation, padding, fastening, and print orientation all need to be considered alongside the visual accuracy. I’d model the armor around your measurements, prepare the parts for reliable 3D printing, then handle finishing, basic paint, wearable assembly, and fit adjustments. I’d also provide the printable files and assembly documentation for future replacements. Do you already have the armor reference images and body measurements ready?
£15 GBP in 1 day
4.0
4.0

With 5+ years of experience in 3D modeling, CAD design, and 3D-printable product development, I can create a complete, wearable cosplay armor set based on your body measurements and reference images. I can handle the workflow from digital modeling and sizing through print-ready files, part preparation, and assembly design. The armor will include the helmet, torso, arms, legs, and boots, with moderate surface detail that looks impressive in photos while remaining practical, lightweight, and durable for convention use. Deliverables: Custom-sized STL/OBJ files matched to your measurements Complete wearable armor assembly with integrated connection points Hinges, straps, fasteners, and padding locations considered in the design Parts optimized for practical 3D printing and assembly Sanded, primed, and base-coated plastic components Basic paint finish in the agreed colour scheme Assembly guide with hardware list and fit instructions Minor sizing adjustments or replacement parts if required after test fitting My approach will focus on accurate fit, comfort for extended wear, durability, clean assembly, and a convention-ready appearance. Once you provide your measurements and reference images, I can assess the complexity, divide the suit into printable sections, and establish a clear production timeline and milestone plan. Best Regards, Bilal
£15 GBP in 2 days
4.0
4.0

Creating a full-body suit of cosplay armor poses a real challenge, especially with balancing detail and comfort. If the armor is too heavy or fragile, it could lead to discomfort during long hours at conventions. This can impact not just the wearability but also your overall experience at the event. I'd start with a solid 3D model based on your measurements, ensuring it integrates hinges, straps, and padding for wearability, because comfort is key. After printing, I'd focus on sanding and priming to achieve that crisp finish without sacrificing durability. My process includes revisions for fitting adjustments, making sure everything aligns perfectly for your final touch-ups. What’s your timeline for this project, and do you have a specific color scheme in mind? Let's make sure everything fits your vision.
£10 GBP in 7 days
3.6
3.6

Hey there! I'm Ali, your go-to Mechanical Design Engineer with a passion for 3D printing, turning the most imaginative concepts into practical, manufacturable realities. With extensive expertise in 3D modeling, rendering, and assembly of mechanical structures, I am equipped to handle the challenge of constructing a full-bodysuit cosplay armor to meet your specifications. Throughout my career, I've worked diligently on diverse projects requiring skillfully crafted precision to reduce costs and improve product development periods - skills that are equally transferable to this 3D printing task. My proficiency with SolidWorks will ensure your armor design is not only wearable but also optimized to maximize convention comfort within your measurements. Furthermore, my experience in sheet metal design and fabrication makes me uniquely positioned to expertly integrate hinges, straps, and padding to enhance the wearability of the armor. I understand the importance of delivering quality end-products and facilitating smooth working relations. This is why my approach includes strong design-for-manufacturing knowledge that ensures an efficient manufacturing process and elevates your cosplay experience.
£15 GBP in 1 day
0.0
0.0

Hi,I am well equipped to bring your ambitious cosplay project to life. My years of experience have honed my abilities in creating intricate, realistic designs that are both visually appealing and ready for production. This knowledge directly applies to the task at hand - delivering accurately measured, meticulously finished pieces for you to assemble into a convention-ready cosplay armor. What sets me apart from my competitors is my attention not just to detail but also to functionality. I completely understand the need for the suit to be wearable for extended periods of time. That's why in addition to the precise modeling work and clean topology, I promise integrated hinges, straps, padding - all geared towards making the finished product comfortable to wear. Finally, your feedback will be treated with utmost importance. The job doesn't end with delivery; if minor sizing tweaks or part replacement is required, it constitutes "acceptance criteria". This dedication manifests itself throughout my work - right from clear communication and thorough understanding of your expectations till executing them with an unwavering commitment towards excellence. Let's connect and create something extraordinary together!
£10 GBP in 1 day
0.0
0.0

Greetings I have extensive experience in producing 3D printed cosplay armor and can deliver exactly what you need. I understand your desire for a balance between utility and screen accuracy, and I will ensure that the armor is lightweight, durable, and ready for convention use. The digital modeling, printing, sanding, and painting will be meticulously handled, and I'll integrate all necessary hinges, straps, and padding for comfort during wear. I bring over 5 years of experience in 3D modeling and costume design, specifically in creating convention-grade armor that meets high standards. I’d love to chat about your project and suggest a follow-up discussion to explore timelines and milestones. Regards, Nabeel Ismail
£10 GBP in 7 days
0.0
0.0

Doncaster, United Kingdom
Member since Aug 22, 2026
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