Bearing Race Inspection Software Development - 17/12/2025 02:22 EST

Project Title: Windows-Based Vision Inspection Software for Bearing Race Face Defects --- Project Overview I need a simple, reliable vision inspection software to inspect bearing race face defects using a mobile camera on a Windows PC. Part type: Bearing race Outer Diameter: ~32 mm Parts are static (manually placed) Inspection is top face only Lighting: Darkfield / Ring LED The goal is to detect surface defects (scratches, dents, marks) and give OK / NOT OK result. --- System Requirements Operating System: Windows 10 / 11 Camera: phone camera (via USB) Programming Language: Python (preferred) Libraries: OpenCV (mandatory), NumPy Live camera feed required --- Core Features Required Live Inspection Continuous live camera view Auto-focus / fixed focus support Adjustable exposure, gain, brightness Auto Capture Image should auto-capture when part is placed Trigger logic can be: Motion detection Image change detection Simple threshold method (No physical sensor required) --- Inspection Logic (Phased Approach) I want step-by-step implementation, not complex AI initially. Phase 1 – Rule Based Image comparison with golden reference image Pixel / contour / edge difference Adjustable tolerance Phase 2 – Defect Detection Scratch / dent detection Highlight defect area on image Phase 3 – AI Future Train simple classifier (OK / NOT OK) Dataset will be provided later --- Output & UI Clear result: OK (Green) NOT OK (Red) Display: Live image Captured image Defect highlighted Save: Images of NOT OK parts CSV log (Date, Time, Result) --- Software Behavior Single Python file or small project Software should keep running continuously Operator friendly: Start / Stop button Threshold adjustment sliders --- Deliverables Working Python software Source code Installation instructions Short demo video 1–2 weeks post-delivery support --- Timeline Timeline: 2weeks Payment: Fixed price, milestone based --- Developer Requirements Experience with Python + OpenCV Prior machine vision / inspection projects preferred Must provide demo using sample images --- Nice to Have (Optional) Works with industrial USB cameras Lighting guidance (darkfield setup) Camera compatibility suggestion --- Important Note This is for shop-floor industrial use, so: Stability and simplicity are more important than fancy UI Must work without internet No cloud dependency

Proje No: 40071354