High-Flow PVC Flow Cell Design

@Ryan15222

Hi, Thank you for sharing the requirements for your copper/silver ionization flow cell. I would be glad to support this project by developing a robust, PVC-based flow cell engineered specifically for high-flow industrial water treatment applications. I have experience designing fluid-handling components where flow uniformity, pressure drop, and material compatibility are critical, including systems used in water treatment and chemical dosing environments. For a copper/silver ionization application, careful control of velocity profile, electrode exposure, and residence time is essential, especially at flow rates exceeding 50 GPM. How I would approach the design: Develop a flow cell geometry optimized for high flow rates with controlled pressure drop Ensure uniform flow distribution across copper/silver electrodes to maximize ionization efficiency Design using PVC with appropriate wall thickness, joint methods, and pressure ratings Apply fluid dynamics principles (analytical calculations and CFD where beneficial) to validate performance Design for manufacturability, serviceability, and safe integration into existing piping systems Deliverables: 3D CAD model of the flow cell Detailed fabrication drawings and specifications Key hydraulic performance parameters (flow, velocity, pressure drop) Design recommendations for electrode placement and maintenance Best regards,