Quick Casting Simulation on Fusion 360

I have a project that needs to be completed within 5 days. Project 1 – Casting Simulation (Fusion 360) The CAD model is already created. The remaining work includes the complete casting design, simulation, optimization, and final report. Required tasks: 1. Review and finalize the CAD model. - Verify fillets, holes, and solid geometry. 2. Casting Blank Design - Select and justify the Parting Plane. - Apply a Draft Angle (approximately 2°). - Decide which holes will be cast using cores and which will be machined later. - Evaluate fillet radii and wall thickness variations. 3. Material Selection - Select an appropriate casting material and justify the choice. 4. Pattern Design - Apply shrinkage allowance. - Define core prints if required. 5. Thermal Analysis - Divide the component into thermal zones. - Identify critical sections and hot spots. - Calculate or estimate thermal modulus where necessary. 6. Riser Design - Select riser location. - Determine riser dimensions. - Verify feeding capability. 7. Gating System Design - Design Sprue, Runner, and Gate. - Justify gate location and dimensions. 8. Casting Simulation in Fusion 360 - Filling Analysis. - Temperature Analysis. - Defect Analysis (air traps, shrinkage porosity, cold shuts, etc.). 9. Optimization - Create Study 1 (initial design). - Create Study 2 (modified design by changing gate/riser configuration). - Compare both studies. 10. Final Report - Introduction. - Component Description. - Material Selection. - Parting Plane. - Draft Angle. - Core Selection. - Pattern Design. - Thermal Analysis. - Riser Design. - Gating System Design. - Filling Analysis. - Temperature Analysis. - Defect Analysis. - Study 1. - Study 2. - Comparison. - Conclusion. Deliverables: - Fusion 360 model with casting design. - Screenshots of Parting Plane, Riser, Gating System. - Filling, Temperature, and Defect simulation results. - Study 1 vs Study 2 comparison. - Complete final report with technical explanations and conclusions.

Project ID: 40511015