Skin Panel Defect Troubleshooting

₹12500-37500 INR

Closed

Posted about 1 month ago

₹12500-37500 INR

Paid on delivery

During press-tool try-out I keep seeing surface defects on our A-, B- and C-class skin panels. The trouble spots sit right in the aesthetic area, so every flaw is immediately visible. The most common issues are: • Die marks • Dents • Waviness • Hitting marks I want someone who can step into the current try-out cycle, pinpoint the root causes, and guide the corrective actions until we reach a class-A finish. Practical press-shop skills—spotting, shimming, polishing—and familiarity with forming-simulation software such as AutoForm or Stampack will help you move quickly. Deliverables • Diagnostic report with measurements, defect mapping, and root-cause analysis • Clear action plan for die re-work or process adjustment • Hands-on (or remote) support through at least one repeat run • Final verification parts that meet OEM appearance standards If you have solved similar skin-panel problems, tell me how you did it and how soon you can start.

Manufacturing Strategy

Six Sigma

Project ID: 40229885

About the project

1 proposal

Remote project

Active 3 days ago

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1 freelancer is bidding on average ₹30,000 INR for this job

@EdsonDlg

Sheet Metal Forming & Stamping Simulation Engineer (AutoForm). I provide forming simulations and detailed reports, including formability, thinning, FLD, contact pressure, and surface defect root-cause analysis, with clear recommendations for die rework and process optimization to reduce defects and stabilize skin panels. Solved waviness issues using surface strain maps, contact pressure distribution, tension paths, and low tension zone analysis in AutoForm simulations. Eliminated Class-A waviness by optimizing material flow, binder force, and draw bead configuration, combined with die spotting, shimming, and surface polishing during try-out to achieve stable Class-A surface quality.

₹30,000 INR in 3 days