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I need a PCB design for a multi-output DC-DC power supply board for our laboratory test equipment rack. This will power various sensor boards and microcontroller modules in our research setup. Project Overview: We need a reliable power supply board that accepts DC input from various lab sources and provides multiple regulated outputs for different circuit boards. The board should be robust and handle different input conditions we encounter in our lab. Input Specifications: Input voltage range: 12-36V DC (24V nominal) Connectors: 5.5mm x 2.1mm barrel jack (primary) 2-pin Phoenix/screw terminal (alternative input) Protection circuits: Reverse polarity protection (P-MOSFET or Schottky) 40V TVS diode 5A input fuse (replaceable) Common mode choke for EMI filtering Input capacitors (electrolytic + ceramic) Under-voltage lockout: Cut-off at 11V Input current monitoring: Optional test points Output Specifications: Output 1: 5V @ 3A (Buck converter) Output 2: 3.3V @ 2A (Buck converter) Output 3: 12V @ 1A (Buck/Boost depending on input) Ripple: <50mV peak-to-peak on all outputs Efficiency target: >85% at full load Critical Connector - 20-pin IDC Header: Pin 1-2: Input voltage pass-through (fused at 3A) Pin 3-4: 5V output Pin 5-6: 3.3V output Pin 7-8: Ground (multiple pins for current) Pin 9-10: 12V output Pin 11-12: Ground Pin 13: Power Good signal (3.3V when all outputs stable) Pin 14: Enable input (pull high to enable outputs) Pin 15-16: Ground Pin 17: Input voltage monitor (divided to 3.3V max) Pin 18: Reserved Pin 19-20: Ground Header position: Centered on top edge of board Type: 2x10 IDC male header, 2.54mm pitch Status Indicators: Input power LED (green) 5V output LED (red) 3.3V output LED (yellow) 12V output LED (blue) Fault LED (optional, red) Protection & Monitoring Features: Over-current protection on each output Thermal protection (auto-shutdown at 80°C) Output enable jumpers for each rail Test points for all voltages and ground Soft-start circuit to limit inrush current Power-good signal when all outputs are stable Board Requirements: Size: 120mm x 80mm maximum Layers: 2-layer minimum (4-layer preferred for better thermals) Copper weight: 2oz for power traces Mounting: 4x M3 holes at corners (4mm from edges) Layout considerations: Keep switching nodes small Separate power and signal grounds (star connection) Input/output capacitors close to regulators Adequate thermal vias under regulator ICs Component Preferences: Buck regulators: LM2596, MP1584, or TPS54331 (available on LCSC) Boost regulator: MT3608 or similar (for 12V when input <12V) Use standard inductors (no custom magnetics) Ceramic output capacitors where possible All components should be LCSC basic/extended parts if possible Special Requirements: Board should work reliably with input voltage varying between 12V-36V Must handle input voltage dropping to 12V without affecting outputs Design for natural convection cooling (no fan required) Add "INPUT_MON" test point (voltage divider to measure input) Include footprints for optional input/output filters if EMI is issue Deliverables: Complete schematic in KiCad or Altium format PCB layout files with 3D view Gerber files in ZIP format for PCBWay/JLCPCB Complete BOM with LCSC part numbers Pick & place file for assembly Basic test procedure document Efficiency estimate for each output Note: This is a general-purpose lab power supply for indoor use. We sometimes use different DC sources (lab supplies, batteries, etc.) so the wide input range is important for flexibility. Please include in your proposal: Your experience with DC-DC converter design Which regulator ICs you recommend and why Your approach to PCB thermal management Timeline for schematic and layout completion
Project ID: 39694372
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Hey there! I’m Alok, A PCB, Circuit and Mechanical designer with a passion for turning ideas into rock-solid, high-performance circuit boards. even expert on Python, C, C++ With nearly a decade of experience, I’ve tackled everything from compact consumer gadgets to complex industrial systems—always with a focus on precision, efficiency, and reliability. # Schematic & Layout Design – Clean, optimized, and manufacturable. # Component Selection & Library Management – No surprises, just the right parts for the job. # Reverse Engineering – PCB cloning, replication, and improvements. # Gerber, BOM & CPL Generation – Ready for seamless production. # DFM & DFA Expertise – Because great design means smooth manufacturing. # Multi-Layer, Flex, & High-Density PCB Design – Whatever the project needs. If you need a PCB and Code that’s efficient, reliable, and built for real-world performance, let’s chat. I’d love to help bring your project to life!
₹9,500 INR in 3 days
5.2
5.2
15 freelancers are bidding on average ₹3,157 INR for this job

Hi there, I’ve carefully read your brief and can deliver your multi-output DC-DC lab power board fast and to a production standard. I’m a mechatronics-focused hardware designer (nearly 5 years) with deep experience in Altium/KiCad and DC-DC power architectures (buck/boost, UVLO, soft-start, OCP/OTP, PG/EN). I’ll design for your 12–36 V input, reverse-polarity/TVS/fuse/EMI front end, <50 mV ripple targets, and the 2×10 IDC header (PG, EN, VIN monitor) with 2 oz copper, thermal vias, and clean star-grounding (4-layer preferred). I’ve worked with all components you mentioned (LM2596/MP1584/TPS54331, MT3608, standard LCSC inductors/caps, common-mode chokes) and will provide schematic, PCB, Gerbers, BOM with LCSC refs, CPL, 3D views, and a concise test procedure with efficiency estimates. Happy to recommend specific regulators per rail and handle DFM/EMI options and ordering (JLC/PCBWay). Message me and I’ll get started right away. Best regards, Samuel tshibangu
₹5,000 INR in 1 day
6.3
6.3

Why I'm Excited About Your Project: Your lab power supply requirements align perfectly with my 5+ years of experience designing robust DC-DC converter boards for research equipment. I've successfully delivered 8 similar multi-rail power systems with wide input ranges (12-36V) and strict ripple requirements (<50mV). Technical Solution Approach: Topology Selection: 5V/3.3V: TPS54331 buck converters (93% efficiency, integrated FETs) 12V: Buck-boost configuration using LMR16006 (handles full 12-36V range) Critical Design Focus: Thermal Management: 2oz copper + thermal vias under regulators Signal Integrity: Star grounding with separate power/signal planes Protection: PMOS reverse polarity + TVS diode + resettable fuses Value-Added Features: Test points for all key measurements Optional EMI filter footprints Clear fault indication LEDs Deliverables & Timeline: Complete design package (KiCad/EASY EDA): 7 to 10 days Includes: Schematic, 4-layer PCB, 3D model, BOM Manufacturing-ready Gerbers + assembly files and Pick and place Let's Discuss: I'd welcome the opportunity to review your specific regulator preferences and connector requirements. My design will ensure reliable operation across your full input range while meeting all lab durability needs. Mahmoud Ibrahim
₹1,500 INR in 7 days
4.8
4.8

I will do:- Simple to advanced Circuit design and analysis using software tools such as KiCAD, Proteus, Altium Designer, Allegro, PADs, and Eagle My package provides the following services - Schematic drawings - Gerber files - Netlist generation - Pcb's - BOM generation (Professional BOM) - 3D Models of the Actual PCB - ECAD Library Administration I will also generate Gerbers on existing PCBs files
₹10,000 INR in 7 days
3.7
3.7

Hi, Thank you for providing detailed project requirements. I’m a Power Electronics Engineer specializing in wireless charging solutions. I have designed numerous DC-DC converter circuits and power supplies for a variety of applications. I’m also proficient in LTspice simulation, which I use to verify and optimize circuits before hardware implementation, ensuring high efficiency and reliability. For your multi-output DC-DC power supply, I recommend trusted buck regulators like the LM2596 or TPS54331 for the 5V and 3.3V outputs, and a boost regulator such as the MT3608 for the 12V output when the input voltage drops below 12V. These choices balance efficiency, thermal performance, and component availability. My PCB design will focus on robust thermal management using a 4-layer board with 2oz copper (if needed), thermal vias, and natural convection cooling. I will ensure minimal switching node sizes, star grounding, and close placement of capacitors near the regulators for optimal EMI filtering. The layout will include your requested test points, LEDs, protection circuits, and mounting holes. I will deliver a production-ready schematic, PCB layout with 3D views, Gerber files, BOM with LCSC parts, pick & place files, test procedures, and output efficiency estimates. Please share your timeline, and I will ensure timely delivery. I look forward to working with you. Best regards, Omar Zayed
₹1,500 INR in 3 days
2.6
2.6

Hi hi i have more than 10 years experienced in power supply design board i can design besy way unde emiemc guidelines
₹1,500 INR in 2 days
0.0
0.0

I can design a reliable multi-output DC-DC power supply board meeting your requirements of 12–36V DC input (24V nominal) and regulated 5V@3A, 3.3V@2A, and 12V@1A outputs with <50mV ripple and >85% efficiency. The design will include reverse polarity protection (P-MOSFET), 40V TVS, 5A fuse, EMI filtering, under-voltage lockout at 11V, and test points for monitoring. The 20-pin IDC header will follow your specified pin mapping with power-good, enable, and monitoring signals. I recommend TPS54331 for 5V and 3.3V buck stages (high efficiency, wide Vin) and MT3608/LM2577 for 12V boost/buck-boost, all available via LCSC. The PCB will be 4-layer (preferred for thermal/EMI) with 2oz copper, star grounding, short switching loops, and thermal vias under ICs. LED indicators, over-current/thermal protection, soft-start, and optional EMI filter footprints will be included. Deliverables: complete schematic (KiCad/EasyEDA), PCB layout with 3D view, Gerbers, BOM with LCSC part numbers, pick & place files, and a basic test procedure. Estimated timeline is 12 working days. I have extensive experience in high-efficiency DC-DC converter PCB design for embedded and lab systems, ensuring robust performance under varied input sources and natural convection cooling. I’ll provide a design ready for manufacturing with JLCPCB/PCBWay.
₹5,000 INR in 7 days
0.0
0.0

Hello, I hope you are doing well I can't design the power supply you need with 3 channels ouput and acheive the isolation kindly message me to discuss more detials
₹1,500 INR in 7 days
0.7
0.7

I have successfully completed multiple PCB designs for regulated multi-output DC-DC power supply systems, including applications for laboratory equipment, microcontroller modules, and sensor boards. With over 2 years of PCB design experience on Fiverr, I have delivered projects involving wide input ranges, high efficiency targets, and robust protection features. While I am new on Freelancer, my Fiverr portfolio reflects my ability to create reliable, production-ready designs. For your project, I will design a compact, high-efficiency board supporting 12–36V DC input (24V nominal) with multiple regulated outputs (5V, 3.3V, and 12V), low ripple, and over-current/thermal protection. The PCB will include reverse polarity protection, TVS diode surge suppression, fuses, EMI filtering, and an under-voltage lockout. I will ensure proper thermal management, star grounding, short switching loops, and optimal component placement for performance and durability. Deliverables will include a complete schematic (KiCad/Altium), 3D PCB layout, Gerber files, BOM with LCSC part numbers, and pick-and-place data—ready for fabrication and assembly. The design will meet your exact functional, mechanical, and efficiency requirements.
₹600 INR in 1 day
0.0
0.0

I am skilled PcB Designer I made multiple real life single layer ,2 layers ,4 layers PCBs projects (i.e: pcbs for compact ear buds Pcbs for compact usb with advanced security features Pcbs which involves USBs Also i made many large projects which handles high voltage AC and DC ) I will show you my PCB work separately I can work for your project and made it perfect in the best price and also give you a week after if any changes or other thing after the project submission You can also see my Portfolio which reflects some of My PCBs projects
₹1,050 INR in 7 days
0.0
0.0

Hello, As an experienced electronics expert specializing in power supply design, I am confident in delivering a robust and efficient multi-output DC-DC PCB tailored to your lab’s demanding requirements. I focus on: High-quality schematic and PCB layout with optimal thermal management Reliable protection circuits including reverse polarity and over-current safeguards Use of proven regulators like LM2596 and MT3608 for maximum efficiency Complete deliverables including BOM, Gerbers, and assembly files I am committed to providing a professional solution that ensures stable performance and longevity for your research equipment. Looking forward to collaborating and bringing your project to life! Best regards, Omprakash
₹1,050 INR in 7 days
0.0
0.0

Hi there, I read your project brief carefully. I can design a reliable, multi-output DC-DC power supply board for your lab rack, optimized for sensor boards and microcontroller modules, with robust handling of varied lab inputs. I am MSc in Electrical Engineering (Power Electronics) + Mechatronics background. Hands-on experience with multi-rail DC-DC architectures, bidirectional power flows, inverters/converters, EMI/EMC compliance, and lab-grade reliability. Technical approach (tailored to labs): Wide-range DC [12-36V DC (24V nominal)], reverse-polarity & protection circuit (All included). Outputs: Multiple regulated rails (3.3 V / 5 V / 12 V), low ripple/noise targets (<50 mVp). Performance: ≥85%. EMI/EMC: Proper layout, filtering, ground strategy, and shielding guidance. Form factor & I/O: Rack-friendly footprint, mounting holes, keyed connectors, silkscreen labels. Deliverables: Complete schematic in Altium format PCB layout files with 3D view Gerber files in ZIP format (ready for PCBWay/JLCPCB) Complete BOM with LCSC part numbers and alternates Pick & Place file for assembly Basic test procedure document Efficiency estimate for each output Assembly drawings, stack-up, 3D step model, and bring-up guide (if required) We can discuss more in private chat, and let me know if you interest. Looking forward to collaborating on a robust lab-grade supply. Best regards, Mário.
₹4,400 INR in 4 days
0.0
0.0

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